Operation CHARM: Car repair manuals for everyone.

Automatic Transaxle

Transfer Case Removal-Automatic Transaxle





Material








1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery.
3. Drain the transfer case.

4. CAUTION: A new transfer case inner halfshaft seal must be installed whenever the intermediate shaft or transfer case is removed from the vehicle.

Remove the front RH intermediate shaft.
5. Remove the driveshaft.





6. Remove the 4 bolts and the crossmember brace.
7. Remove the generator.
8. Remove the exhaust as required.
9. Remove the 3 transfer case heat shield bolts and the transfer case heat shield.
10. Remove the 4 transfer case-to-transaxle bolts.
11. Remove the transfer case.