Brake Pedal Assy: Service and Repair

Brake Pedal and Bracket





Removal and Installation
1. Disconnect the battery.
2. Remove the brake pedal position (BPP) switch.
3. On speed-control equipped vehicles, remove the speed-control deactivator switch.
4. Remove the brake booster pushrod pin redundant clip.
5. Remove the brake pedal self-locking pin.
6. Remove the brake booster pushrod outer bushing.
7. Slide the brake booster pushrod off the brake pedal pin and position the pushrod aside.
8. Remove the brake booster pushrod inner bushing.
9. Remove the brake pedal bracket upper bolt.
^ To install, tighten to 23 Nm (17 ft. lbs.).
10. Remove the brake pedal bracket upper nut.
^ To install, tighten to 23 Nm (17 ft. lbs.).
11. Remove the 4 brake booster nuts.
^ To install, tighten to 23 Nm (17 ft. lbs.).
12. Remove the brake pedal and bracket assembly.
^ Position the brake booster forward to allow the brake pedal and bracket assembly to clear the brake booster studs.
13. To install, reverse the removal procedure.